Biosimilars Insurance Coverage: How Prior Authorization and Tiers Impact Your Costs

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Biosimilars Insurance Coverage: How Prior Authorization and Tiers Impact Your Costs
4 February 2026

What Biosimilars Really Are (And Why They're Not Generics)

biosimilarsFDA-approved medications derived from living organisms that demonstrate high similarity to reference biologic products in terms of safety, purity, and potency. The first biosimilar, Zarxio, got FDA approval in March 2015. Today, over 70 biosimilars have been approved, though only about 40 are actually available on the market. Unlike generic drugs, which are exact copies of small-molecule medicines, biosimilars are complex biological products made from living cells. They can't be identical to the original biologic, but they're close enough to work the same way. This matters because biologic drugs like Humira cost $4,000-$5,000 per dose, and biosimilars usually cost 10-33% less. But insurance rules often prevent you from saving money.

How Insurance Tiers Work for Biologics and Biosimilars

Most insurance plans use a tiered system for specialty drugs. Biologics usually sit on Tier 4 or 5-the highest-cost tiers. This means patients pay a percentage of the drug's total cost (coinsurance) instead of a fixed copay. For example, a 33% coinsurance on a $5,000 dose means you pay $1,650 out-of-pocket each month.

Here's the problem: biosimilars often end up on the same tier as the original biologic. According to the Association for Accessible Medicines' 2023 report, Medicare Part D plans cover branded Lantus insulin in 80% of cases, but less than 10% cover insulin biosimilars. JAMA Network research from June 2024 showed only 1.5% of plans place biosimilars on lower tiers than the reference product. That's a huge missed opportunity-biosimilars could save patients hundreds per month, but insurance rules keep costs high.

Rheumatologist stressed over paperwork while patient waits for prior authorization.

Prior Authorization: The Hidden Hurdle

Prior authorization is a process where doctors must get approval from insurers before prescribing certain drugs. For biologics and biosimilars, this is almost always required. A 2024 American Medical Association survey found 98.5% of plans covering Humira and its biosimilars require prior authorization for both. The catch? Insurers don't make it easier for biosimilars. The process is the same for both, so patients don't get any advantage for choosing the cheaper option.

This creates major delays. A survey by the Alliance for Patient Access found 78% of rheumatologists spend 3-5 hours weekly just handling prior authorization requests. One case study in Rheumatology Advisor documented a patient with severe rheumatoid arthritis who faced a 28-day treatment delay because their insurer required a trial of a biosimilar before approving the reference product. That's not just inconvenient-it can worsen health outcomes.

Insurer Strategies Changing in 2025

Some insurers are finally changing their approach. Express Scripts, one of the largest Pharmacy Benefit Managers (PBMs), made a bold move for 2025. They excluded Humira from all their commercial formularies. Instead, they placed multiple biosimilars on Tier 3 with 25% coinsurance-better than the standard 33% for specialty drugs. By removing Humira entirely, Express Scripts forces patients to choose biosimilars.

CMS (Centers for Medicare & Medicaid Services) is also stepping up oversight. Following the Office of Inspector General's November 2024 report, CMS now monitors formulary data to ensure biosimilars aren't unfairly restricted. Preliminary findings show 78% of 2024 formularies included available biosimilars alongside reference products. But this is just the beginning. Industry analysts predict biosimilar adoption could hit 40% market share by 2027 if PBMs continue these strategies.

Pharmacist providing biosimilar medication with lower-tier shelf visible.

What Patients Can Do to Navigate Coverage

If you're taking a biologic or considering a biosimilar, here's what to do:

  • Check your plan's formulary: Look up your drug on your insurer's website. See if biosimilars are covered and on what tier.
  • Ask about patient assistance programs: Many drug manufacturers offer help with out-of-pocket costs. For example, Amgen's biosimilar Cyltezo has a savings program for eligible patients.
  • Appeal coverage denials: If your insurer denies coverage for a biosimilar, you can appeal. The Medicare Rights Center reports that 70% of appeals for biosimilar coverage are successful when properly documented.
  • Work with your doctor: Ask them to specify "do not substitute" if you need the reference product. This can help avoid forced switching.

Remember: even small savings matter. When biosimilars and reference products share the same tier, patients pay an average of $1,200 monthly for Humira versus $1,150 for biosimilars. That $50 difference adds up to $600 per year. For chronic conditions, that's money you can use for other health needs.

Frequently Asked Questions

Why don't insurers put biosimilars on lower tiers?

Historically, insurers have been slow to incentivize biosimilars because of complex relationships with drug manufacturers and PBMs. Many plans place biosimilars on the same tier as reference products, meaning patients pay nearly the same out-of-pocket costs. However, some PBMs like Express Scripts are changing this by excluding reference products and placing biosimilars on preferred tiers. The Inflation Reduction Act requires CMS to monitor these practices, which may lead to more fair tier placement in the future.

How long does prior authorization take for biosimilars?

The prior authorization process typically takes 3-14 business days, according to the American Medical Association's 2024 survey. However, this can vary by insurer and drug. If the initial request is denied, the appeal process may take an additional 15-30 days. Some insurers offer expedited reviews for urgent cases, but you'll need documentation from your doctor showing immediate medical need.

Are insulin biosimilars covered by insurance?

Coverage for insulin biosimilars remains very limited. The Association for Accessible Medicines reported in 2023 that less than 10% of Medicare Part D plans cover insulin biosimilars, despite 80% covering branded Lantus insulin. Major insurers like UnitedHealthcare, CVS, and Cigna currently don't cover any insulin biosimilars. This is particularly concerning because insulin costs are a major burden for people with diabetes.

What's the difference between biosimilars and generics?

Generics are exact copies of small-molecule drugs, like common painkillers or blood pressure medications. Biosimilars, on the other hand, are complex biological products made from living cells. They're highly similar to the original biologic drug but not identical. This is why biosimilars require more rigorous FDA testing than generics. For example, a biosimilar for Humira (adalimumab) must demonstrate similarity in structure, function, and safety, but it's not a perfect copy like a generic pill would be.

Can pharmacists substitute a biosimilar for a reference product?

Only if the biosimilar is designated as "interchangeable" by the FDA. Currently, only a few biosimilars have this designation. For example, Cyltezo (adalimumab-adbm) is interchangeable for certain Humira formulations, but this applies only to low-concentration versions. Most biosimilars aren't interchangeable, so pharmacists can't automatically substitute them without the doctor's permission. Always check with your pharmacist to confirm whether substitution is allowed.

Prasham Sheth

Prasham Sheth

As a pharmaceutical expert, I have dedicated my life to researching and developing new medications to combat various diseases. With a passion for writing, I enjoy sharing my knowledge and insights about medication and its impact on people's health. Through my articles and publications, I strive to raise awareness about the importance of proper medication management and the latest advancements in pharmaceuticals. My goal is to empower patients and healthcare professionals alike, helping them make informed decisions for a healthier future.

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